Shielding Transformers & Switchgears In Commercial Buildings

People are typically exposed to very high 60-Hz magnetic field levels ranging between 10-1,000 mG (milligauss) when their offices and work areas are next to, over or under transformer vaults, network protectors, secondary feeders, switchgears, distribution busways and electrical rooms. Usually the occupants are not aware of this potential hazard unless the magnetic field source compromises VDT's, computers, networks, electronic instruments, audio/video equipment, and magnetic media. Once detected it is the responsibility of the building owner or manager to remedy.

This article will examine an actual ELF magnetic shield design and installation project for a New York City community college. Very high magnetic field levels between 35-150 mG were measured (waist height) by the College's OSHA Officer in the fitness center and adjoining areas (wrestling room and offices). The fitness center is located directly above four transformers, four network protectors, and the main electrical room. Fortunately, the college decided to mitigate the problem by installing a ELF magnetic shield in the fitness center and wrestling room; however, the offices were converted into storage rooms. VitaTech surveyed the site, designed the ELF magnetic shield, prepared the design/build documents, and managed the installation work.

 

Contour ELF EMF Survey-Site Evaluation

A contour ELF EMF survey was recorded at the site to evaluate the magnetic field profile for the shielding design. Map Plot - Figure #1, shows the recorded survey path superimposed over a scaled architectural drawing of the transformers, network protectors, and electrical equipment room under the fitness center. Data (in milligauss-mG) was recorded at one-foot intervals, one-meter above the floor, along the path. A peak spot of 111 mG was recorded that day over network protector #4.

Resultant (Rrms) magnetic field levels as a function of path distance are presented in Profile Plot - Figure #2, with positional markers referenced to the map plot on Figure #1. This is a very informative plot that vividly shows how the magnetic fields from each electrical source penetrates through the floor. A visually informative three-dimensional graphic, 3-D Contour Plot - Figure #3, shows the overall magnetic field profile throughout the fitness center. Additional data was necessary to correlate the varying worst-case peak spot floor levels with the building load. Therefore, peak spot timed (dosimetric) data was recorded at one-minute intervals for two days (48 hours) as shown in Dosimetric Plot - Figure #4.

Estimated School-In-Session & Worst-Case Seasonal Peak Load (WCSP) Since the survey was performed during the August vacation, it was necessary to estimate the school-in-session and worst case seasonal peak load (WCSP) from 1-meter above the floor data - then extrapolate floor levels from these estimates. At the peak spot in the fitness center, the estimated WCSP school-in-session floor and 1-meter levels were 850-mG and 185-mG, respectively. The highest predicted levels were 195-mG(floor) and 58-mG(1-meter) in the wrestling room next to the common wall adjoining the fitness center, then diminished to under 3-mG approximately 25 feet away.

 

3-mG Shielding Objective & Selected Shield Design

In each room the college selected a 3-mG (±1 mG) maximum performance criteria measured one-meter above the floor. Obviously, a very technically challenging objective that required a multilayer, three-substrate, magnetic shield composed of silicon-iron sheets, aluminum plates, and specially annealed AD-MU-80 mumetal sheets by Ad-Vance Magnetics, Inc. The magnetic shield would be installed on the floors and walls in the fitness center and half of the wrestling room. VitaTech also prepared a complete design/build bid package with detailed engineering drawings and installation specifications for the college.

 

Magnetic Shield Installation

A local New York City environmental company, AquaX Conservation, Inc. (212-226-6189), was awarded the shielding installation contract by competitive bid. AquaX had the project management experience and skilled craftsman necessary to comply with the technically demanding installation requirements. After each substrate was carefully installed (silicon-iron, aluminum, and mumetal), VitaTech inspected the workmanship and recorded the magnetic field profile to monitor shielding performance. When the installation work was completed an on-site final performance test was executed by VitaTech to validate the 3-mG design objective.

 

Final Performance Test-Contour ELF EMF Survey

The shielded fitness center superimposed contour survey path is shown in Map Plot - Figure #5. Data was collected one-meter above the floor at one-foot intervals. The peak spot over network protector #4 was now only 4.28 mG - it was 111 mG in Figure #1. In Profile Plot - Figure #6 the shielded mean (average) level was only 2.96 mG compared to the unshielded 34.5 mG level in Figure #2. Furthermore, the shielded peak spot on the floor was merely 5.2 mG compared to the 720 mG unshielded peak spot in Figure #2. Remarkably, the peak spot shielding factor (SF) was -43 dB on the shielded floor. Slightly elevated levels between 3.2 - 4.2 mG emanated from the shielded walls (denoted with marker letters A-O) around the perimeter of the room.

A three-dimensional graphic of the shielded fitness center, 3-D Contour Plot - Figure #7, shows the center region was only 2.5 mG compared to the unshielded (mountainous) area with peaks between 80 - 111 mG in Figure #3. The 3-D Contour Plot - Figure #8 presents a three- dimensional graphic of the shielded wrestling room where the mean (average) level was only 1.41 mG compared to the previously unshielded wrestling room 9.25 mG level. Also, the shielded peak spot was 3.36 mG (4.1 mG on floor) compared to the unshielded peak spot of 37.6 mG (93.2 mG on floor). Finally, the shielding factor (SF) was -29 dB on the peak spot shielded wrestling room floor.

 

Conclusion

The final design objective of 3-mG (±1 mG) was verified in both the shielded fitness center (MEAN of 2.96 mG) and the shielded wrestling room (MEAN of 1.41 mG). Although the 3-mG objective was achieved, it should be noted this project was difficult and expensive to implement. Furthermore, it demanded the utmost cooperation between the college, VitaTech Engineering, and AquaX Conservation. It is more practical and significantly less expensive (nearly half the cost) shielding any room to 5mG or 10mG, rather than 3-mG, which is the ultimate challenge.