Magnetic Shielding Designs

There are two basic types of 60-Hz magnetic shields: flux-entrapment shields and lossy shields. A flux-entrapment shield is constructed with ferromagnetic, highly permeable (µ-mu), 80% nickel-20% iron alloy (i.e., Hipernom Alloy, CO-NETIC AA, Aumetal, AD-MU-80, etc.) which either surrounds (cylinder or rectangular box) or separates ("U" shaped or flat-plate) the area from the magnetic source. Ideally, magnetic flux lines incident upon the flux entrapment shield prefers to enter the highly permeable (µ-mu) material, traveling inside the material via the path of least magnetic reluctance (R), rather than passing into the protected (shielded) space.

Lossy magnetic shielding depends on the eddy-current losses that occur within highly conductive materials (i.e., copper, aluminum, iron, steel, silicon-iron, etc.). When a conductive material is subjected to a time-varying (60 hertz) magnetic field, currents are induced within the material that flow in closed circular paths - perpendicular to the inducing field. According to Lenz's Law, these eddy-currents oppose the changes in the inducing field, so the magnetic fields produced by the circulating eddy- currents attempt to cancel the larger external inducing magnetic fields near the conductive surface, thereby generating a shielding effect.

Shielding factor (SF) is the ratio between the unperturbed magnetic field Bo and the shielded magnetic field Bi as expressed in: SF = Bi/Bo The final shielding design depends on several critical factors: maximum predicted worst-case 60-Hz magnetic field intensity (magnitude and polarization) and the geomagnetic (DC static) field at that location- whichever is greater; shield geometry and volumetric area; type of materials, permeability, induction & saturation; and, number of shield layers.

Small fully-enclosed shields (conduits, video display terminals, etc.) follow simple formulas that guide the design engineer through the process to a functional, but not necessarily optimal design. After assembling a prototype, the design engineer measures the shielding factor (SF) and modifies the design (adds materials, additional layers, anneals bends, etc.) to achieve the optional shielding requirements. This is a very interactive design process, from concept to final product. Unfortunately, magnetic shielding is more of an art than a science, especially when shielding very large areas from multiple, high level, magnetic field sources. At this time there are no reliable design formulas or current EMF simulation programs that offer design engineers practical guidelines for shielding large exposed areas from multiple, high level, magnetic field sources.

People are typically exposed to very high 60-Hz magnetic field levels ranging between 10-1,000 mG (milligauss) when their offices and apartments are next to, over or under transformer vaults, network protectors, secondary feeders, switchgears, distribution busways and electrical rooms. Usually employees and tenants are not aware of this potential hazard unless the magnetic field source compromises audio/video equipment, electronic instruments, magnetic storage media, VDT's, computers, and networks. Once detected it ultimately becomes the responsibility of the building owner/manager to remedy, otherwise the employee and/or tenant may seek legal action. Unfortunately, there are only three practical solutions to mitigate magnetic field exposure produced from electrical systems within buildings: move the victims (people and equipment) away from the source, shield the source or shield the victims from the source.

It is usually not desirable, especially if office or living space is limited, to evacuate an entire room or several rooms exposed to very high magnetic field levels. So, when space is at a premium the only other alternative is magnetic shielding. To shield or not to shield the source? That is the question! Generally, when physically practical, source shielding is the most effective and least expensive alternative. However, if there are multiple magnetic field sources (i.e., parallel transformer vaults, network protectors, secondary feeders, etc.) it may not be economically feasible to separately shield each source. In that case shielding the room, and consequently the victims, is the preferred solution.

So, if you are a design engineer first experiment with small shield designs, various ferromagnetic and conductive materials and call VitaTech Engineering @ (540) 286-1984.  My professional advice is do not attempt any large-scale room shield designs, only experienced 60-Hz magnetic shielding design companies with professional engineers on staff have the technical expertise to design and successfully install complex shielding systems for offices and apartments.